Friday, July 15, 2011

Jute The golden fiber of Bangladesh

Jute  dicotyledenous fibre-yielding plant of the genus Corchorus, order Tiliaceae. Jute was once known as the golden fibre of Bangladesh, since it was the most important cash crop for the country. Jute fibre is produced mainly from two commercially important species, namely White Jute (Corchours capsularis), and Tossa Jute(Corchorus olitorius). The centre of origin of white jute is said to be Indo-Burma including South China, and that of tossa Africa. The word jute is probably coined from the word jhuta or jota, an Orrisan word. However, the use of jutta potta cloth was mentioned both in the Bible and Monushanghita-Mahabharat. This indicates the ancient uses of jute materials by the people of these areas. There is evidence of the trade of jute cloth in the 16th century. 
It is grown in Bangladesh, India, Myanmar, Nepal, China, Taiwan, Thailand, Vietnam, Cambodia, Brazil and some other countries. Bangladesh used to enjoy almost a monopoly of this fibre commercially; its share in the export market was 80% in 1947-48 but in 1975-76 it fell to only 25%. This fall in the world market was due to the fact that many countries had started growing jute and allied fibres.

The substitutes of jute are multiwalled paper bags, poly-propelin, polythylene, and natural fibres from kenaf, hemp, sida, sunhemp, etc. Jute fibres are used in hessians and gunnies, carpet and rugs, paper, canvas, tarpaulin, handicrafts, etc. Dundi (UK) purchases high class jute of all grades, particularly white and tossa. Belgium, Italy, USA, South America are the buyers of superior quality jute. Jute was cultivated in ancientCultivation largely depends upon pre-monsoon showers and moisture conditions. C.capsularis is more water tolerant and thus generally can be grown in low lands, and even under water logging conditions, while C. olitorious is more susceptible to water logging and hence cultivated in medium to lower medium lands. Jute can be grown in a number of soil types, ranging from clay to sandy loam with optimum fertility, and soil pH ranging from 5.0-8.6.
Jute is basically self-pollinated and has fourteen diploid chromosomes. It needs long day light for growth. After sowing, four to five months are needed for harvesting of crops. This is done at the flowering stage. The fibre is obtained from the bast or phloem layer of the stem. Jute cultivation is labour intensive and is mostly grown by marginal, poor, and small landowners. For successful cultivation, land preparation is very important. It needs 3-5 times cross ploughing and laddering for uniform smooth soil, which must have more than 20% organic content. Cow dung is generally used, along with NPK in appropriate proportion, according to the soil type. In Bangladesh farmers generally do not use any fertiliser in jute cultivation. However, when used it must be applied in three stages; one at land preparation, and two as top dressing at appropriate time. During cultivation weeding is usually done in addition to thinning.
Generally, 10-12 kg/ha seed is sown by the broadcasting method. In line sowing, lower amount of seeds is required. Traditionally, farmers keep a small part of the crop area for growing seeds until the seeds mature in October/November. After harvesting, plants are bundled together with required number of plants, and kept standing for 5-7 days in the field for shading off the leaves. Then the bundles are put under water. Clear slow flowing water is the best thing possible for good retting. After 12-15 days, when proper retting is completed, the fibre is separated from the stick by hand and then washed and dried in sunlight. After drying, farmers sell the fibre in the local market.
Although jute is grown in almost all the districts of Bangladesh, Faridpur, Tangail, Jessore, Dhaka, Sirajganj, Bogra, and Jamalpur are considered the better growing areas. Total area under the crop is estimated to be 559,838 ha and the total production about 5310,500 bales. bangladesh jute research institute (BJRI) so far has developed about 27 high-yielding and good quality jute cultivars. times in Bengal. At that time it was more or less a garden plant and its leaves were used as a vegetable and for medicinal purposes.Jute grows well where the annual rainfall is 1500 mm or more, with at least 250 mm during each of the months of March, April and May. The optimum range of temperature required is 18°-33°C. Jute is cultivated in the rainy season. In Bangladesh sowing usually starts at the end of February and continues up to the end of May, depending on the species.
Jute products Jute and jute-based products are put to a wide range of uses. Since antiquity it has been used as a raw material for packaging. Before being used as a commercial commodity it was used in different parts of the world to make household and farm implements such as ropes, hand made clothes, wall hangings, etc.
In Bengal sacks and saris made of jute were commonly used in the Middle Age. Export of sacks started in the 18th century. Its leaves and roots were used as herbal medicine, and as vegetable by the local people. Its use as an industrial commodity began in the Crimean war when it was used as a substitute of flax. Its use was popularised primarily in Western Europe, particularly at Dundee. Traditionally, use of jute products are limited to packaging materials like twine, hessian, gunny bag, twill, carpet backing, wool pack, tarpaulin, mats, canvas, wall cover, upholstery, and as furnishing fabrics of different types and natures.
Advantages of Jute:
§  Jute fibre is 100% bio-degradable and recyclable and thus environmentally friendly.
§  It is a natural fibre with golden and silky shine and hence called The Golden Fibre.
§  It is the cheapest vegetable fibre procured from the bast or skin of the plant's stem.
§  It is the second most important vegetable fibre after cotton, in terms of usage, global consumption, production, and availability.
§  It has high tensile strength, low extensibility, and ensures better breathability of fabrics. Therefore, jute is very suitable in agricultural commodity bulk packaging.
§  It helps to make best quality industrial yarn, fabric, net, and sacks. It is one of the most versatile natural fibres that has been used in raw materials for packaging, textiles, non-textile, construction, and agricultural sectors. Bulking of yarn results in a reduced breaking tenacity and an increased breaking extensibility when blended as a ternary blend.
§  The best source of jute in the world is the Bengal Delta Plain in the Ganges Delta, most of which is occupied by Bangladesh.
§  Advantages of jute include good insulating and antistatic properties, as well as having low thermal conductivity and a moderate moisture regain. Other advantages of jute include acoustic insulating properties and manufacture with no skin irritations.
§  Jute has the ability to be blended with other fibres, both synthetic and natural, and accepts cellulosic dye classes such as natural, basic, vat,sulfur, reactive, and pigment dyes. As the demand for natural comfort fibres increases, the demand for jute and other natural fibres that can be blended with cotton will increase. To meet this demand, some manufactures in the natural fibre industry plan to modernize processing with theRieter's Elitex system. The resulting jute/cotton yarns will produce fabrics with a reduced cost of wet processing treatments. Jute can also be blended with wool. By treating jute with caustic soda, crimp, softness, pliability, and appearance is improved, aiding in its ability to be spun with wool. Liquid ammonia has a similar effect on jute, as well as the added characteristic of improving flame resistance when treated with flameproofingagents.
§  Some noted disadvantages include poor drapability and crease resistance, brittleness, fibre shedding, and yellowing in sunlight. However, preparation of fabrics with castor oil lubricants result in less yellowing and less fabric weight loss, as well as increased dyeing brilliance. Jute has a decreased strength when wet, and also becomes subject to microbial attack in humid climates. Jute can be processed with an enzyme in order to reduce some of its brittleness and stiffness. Once treated with an enzyme, jute shows an affinity to readily accept natural dyes, which can be made from marigold flower extract. In one attempt to dye jute fabric with this extract, bleached fabric was mordanted with ferrous sulphate, increasing the fabric's dye uptake value. Jute also responds well to reactive dyeing. This process is used for bright and fast coloured value-added diversified products made from jute.

2 comments:

  1. Buy jute and other green products from Golden Fiber
    http://www.goldenfiberbd.com

    ReplyDelete